Manufacturing ERP

Manufacturing ERP Solution

Optimize factory operations, multi-level BOMs, shop floor execution, and production planning seamlessly.

Drive Lean manufacturing, maintain continuous quality assurance, track material requirements (MRP), and lower production costs in real time.

Streamline Industrial Production with InTag Manufacturing ERP

Integrate material requirements, capacity planning, and shop floor control into a single smart system.

InTag Manufacturing ERP gives factory managers and production supervisors end-to-end control over work orders, raw material consumption, machine utilization, and quality benchmarks, helping industrial businesses increase yield and eliminate waste.

Discover Benefits
Manufacturing Dashboard

Key Benefits of InTag Manufacturing ERP

01

MRP & Scheduling

Automate Material Requirements Planning (MRP) and balance machine workload to avoid downtime.

02

Accurate Costing

Track direct labor, raw materials, machine hours, and indirect overheads for accurate product costing.

03

Shop Floor Visibility

Monitor real-time progress of production orders across work centers and assembly lines.

04

Quality Control

Enforce strict QA inspection checklists at raw material arrival, production phases, and final packaging.

InTag Manufacturing Modules

Comprehensive modules engineered to manage complex factory workflows

Bill of Materials (BOM) & Routing

Create multi-level BOMs, define routings, calculate standard costs, and manage engineering change orders (ECO).

  • Multi-level hierarchical Bill of Materials
  • Operation routing & labor requirement mapping
  • By-product and co-product tracking
  • Engineering Change Order (ECO) versioning
  • Cost roll-up & standard vs actual variance analysis
BOM Module

Material Requirements Planning (MRP)

Calculate exact raw material demand, schedule work orders, and generate purchase requisitions automatically based on sales orders and forecasts.

  • Automated raw material demand planning
  • Master Production Schedule (MPS) alignment
  • Lead-time & safety stock optimization
  • Automatic work order & PO generation
  • Capacity planning for machines & work centers
MRP Module

Shop Floor Execution & Tracking

Empower factory operators with touch-screen terminals or mobile devices to log job progress, scrap, and machine runtime in real time.

  • Real-time work order status tracking
  • Barcode & kiosk login for operators
  • Material consumption & scrap recording
  • Machine downtime & efficiency logs (OEE)
  • Work-in-Progress (WIP) tracking across stages
Shop Floor Module

Quality Assurance & Compliance

Implement rigorous quality testing standards, non-conformance management, and ISO compliance reporting across all production lines.

  • In-line and final product inspection sheets
  • Non-Conformance Report (NCR) workflows
  • Corrective and Preventive Action (CAPA) tracking
  • Batch trace-ability & recall management
  • Certificate of Analysis (COA) generation
Quality Assurance Module

Plant & Equipment Maintenance

Minimize unplanned machine breakdowns with preventive maintenance schedules, spare parts inventory, and breakdown work orders.

  • Preventive & predictive maintenance scheduling
  • Equipment breakdown ticket management
  • Spare parts inventory tracking & consumption
  • Technician assignment & time logging
  • Machine history logs & total cost of ownership
Plant Maintenance Module

Additional InTag Manufacturing Modules

Further enhance factory performance with these specialized functional tools

Subcontracting & Outsourcing

Manage external vendors who perform specialized processing steps on raw materials or semi-finished goods.

  • Subcontract purchase order dispatch
  • Challan and raw material tracking
  • Service charge accounting

IoT & Machine Integration

Connect PLC/SCADA controllers directly to ERP for real-time production counts, temperature, and speed metrics.

  • Automated machine telemetry capture
  • OEE dashboard updates
  • Overheating & fault alerts

Costing & Margin Analysis

Compare standard vs actual costs per job order to pinpoint production inefficiencies and boost overall margins.

  • Variance analysis reports
  • Machine cost per hour monitoring
  • Job profitability dashboards

Technology Stack

High-reliability architecture designed for factory floor uptime and heavy data processing

Database

Microsoft SQL Server, PostgreSQL, TimeScaleDB

Backend

.NET Core, C#, Python Industrial Frameworks

Frontend

Angular, React.js, Touch Kiosk UI

Deployment

On-premise Factory Server, Private Cloud, Edge IoT

Manufacturing Sectors We Serve

Proven solutions for process and discrete manufacturing industries

Discrete Manufacturing

Discrete Manufacturing

Ideal for automotive components, machinery assembly, electronics, and fabricated metal production.

Process Manufacturing

Process Manufacturing

Designed for chemical, food & beverage, pharmaceuticals, plastics, and cosmetics formulation.

Textiles & Heavy Industry

Textiles & Heavy Industry

Manage multi-stage yarn, weaving, dyeing, and garment assembly with complete batch traceability.


Partner